News

News

NETZSCH: Process Technology for Rare Earth Alloys

Date: 2018-12-24
Views: 154

NETZSCH: Process Technology for Rare Earth Alloys

   Booth Number:C500


The era of electromobility presents new challenges which must be mastered by both man and materials. Today, neodymium-iron-boron-magnets are used in areas in which strong magnetic fields at low volumes and low weights are necessary. These so-called rare earth magnets guarantee the resource conservation of raw materials, weight reduction of the drives and longer service lives required of permanent magnets. However, they are more complicated to manufacture than conventional magnets. A decisive factor for the quality and properties of permanent magnets is a raw material with a narrow particle size distribution with the lowest possible fraction of finest- (< 2 µm) and coarsest particles (> 8 µm).


NETZSCH: Process Technology for Rare Earth Alloys

The NETZSCH company offers innovative solutions to this application problem with a patent pending grinding process with downstream classifying of rare earth powders. The design of this process led to the development of jet mills and ultra-fine classifiers with which sensitive Nd-Fe-B-compounds or other rare earth alloys can be ground reliably to fine powders under inert gas operation giving a narrow particle size distribution and defined upper particle size limit with reproducible results.


With NETZSCH m-Jet, a combination of a spiral jet mill with a dynamic air classifier, highest reproducible finenesses independent of the load in the gas jets are obtained. A decisive advantage of the m-Jet compared to fluidized bed jet mills or target mills is the possibility of the automatic rejection of components which are difficult to grind. This requires only a few seconds and takes place during operation of the m-Jet. The overpressure in the mill ensures that components which are difficult to grind are transported into the filter. In this way, there is absolutely no problem caused by contamination of the product-conveying piping with coarse product particles and/or these problematic components. Furthermore, due to the differences in design, the product content during the grinding phase of an m-Jet is 20 to 25 times lower than that of a fluidized bed jet mill with the same amount of grinding gas. At the same time, this results in an extremely low product loss during product change due to the smaller volume of the grinding chamber. In addition to this, practically no fluctuations in throughput capacity and especially in the particle size distribution occur during start and stop of the plant. Furthermore, a selective grinding of individual alloy components does not take place.


The dynamic air classifier integrated in the m-Jet ensures a clearly defined maximum particle size of the ground product. In a subsequent step, undesirable finest particles are separated out by classifying the ground material with a NETZSCH High-efficiency Fine Classifier m-Class to obtain a powder with a defined, narrow particle size distribution. Compared to a ground product with a d10 value of 1.54 µm, the d10 value of the subsequently classified product is 2.03 µm and the proportion of ultra-fine particles < 1 µm is almost 0.0 %. The d90/d10 value also improves significantly from 3.6 to 2.6 (each with d50 = 3.0 µm) after additional classifying.


The higher grade of the raw materials produced using the mentioned process is reflected in the quality of the magnets manufactured with them. Compared to magnets made of ground powder only, rare earth magnets made of classified powder have a higher coercive field strength and significantly improved knee-field strength. Therefore, they are more suitable to be used to meet future challenges, which will be characterized by a progressively increasing miniaturization at constant throughput.

News / Recommended news More
2020 - 05 - 14
MIM is currently the most scientific near net shape forming technology for metal parts formation. It can flexibly adjust to various performance indexes and has been successfully applied to popular areas such as auto parts, 3C digital, medical equipment and tool locks. Hence, traditional molding technologies such as CNC fine processing, to some extent, are being replaced. Although the future of MIM...
2020 - 05 - 14
The East China Powder Metallurgy Technology Exchange Meeting, rotationally presented by the powder metallurgy societies in East China, has been successfully held for 17 years since 1982. It’s considered as one of the important platforms for China's powder metallurgy industry exchanges, and has actively promoted the flourishing development of the industry and related industries in East China and ev...
2020 - 05 - 14
Ceramic 3D printing can be used in preparation of multifunctional ceramics with complex structure and high precision, and will be widely used in architecture, engineering, medicine, aerospace and more. In recent years, metal and plastic 3D printing companies is shifting to the ceramic materials field that has increasing demand for strong, tough and high temperature resistant parts, which promotes ...
2020 - 05 - 07
Scientists in the University of Maryland (UMD)'s Department of Materials Science and Engineering (MSE) have reinvented a 26,000-year-old manufacturing process into an innovative approach to fabricating ceramic materials that has promising applications for solid-state batteries, fuel cells, 3D printing technologies, and beyond.Ceramics are widely used in batteries, electronics, and extreme environm...
Share:
Uniris Exhibition Shanghai Co., Ltd.
Shanghai Branch
Tel: 4000 778 909 
E-mail:irisexpo@163.com

Guangzhou Branch
Tel: 020-8327 6389
E-mail:iacechina@unifair.com

IACE CHINA Official Website
犀牛云提供企业云服务
犀牛云提供云计算服务
Scan